Wednesday, October 28, 2009

Noise Emissions for Outdoor Equipment


The Directive 2000/14/EC of the European Parliament and of the Council, amended by the Directive 2005/88/EC, sets out both noise limits and labelling requirements for a number of types of machines intended for use outdoors. It covers 57 types of equipment used outdoors:- for 22 of them, it sets noise limits in terms of A-weighted overall sound power;- for 35 additional types of equipment, only a noise declaration is required.
With a view to progressively reducing the noise limits, the Directive has introduced two phases. The first stage became mandatory on 3 January 2002; the second will come into force on 3 January 2006.
A Corrigendum to Directive 2005/88/EC was published in the OJEU L 165 of 17 June 2006 (p. 35). It solely concerns the value for welding and power generators (all language versions).
A series of guidance notes have been issued by the European Commission services to assist in the application of Directive 2000/14/EC:
- Guide on application of the Directive
- Corrigendum to guide
- Guide to EC Declaration of Conformity
- Study on the available technology offering noise reduction for lawnmowers as presented to the European Union market
The European Commission services have developed:- the Noise Database according to Article 16(4) of Directive 2000/14/EC- a dedicated on-line tool for manufacturers, or their authorised representatives established in the EU, to generate electronically their copies of the EC Declarations of Conformity.

Monday, October 12, 2009

Jaw Crusher












Application of Jaw Crusher is one of the most popular stone-crushing equipments in the world, Jaw Crusher is ideally suitable for primary and secondary crushing. The highest anti-pressure strength of crushed material is 320MPa. It is widely used in mining, metallurgy, construction, highway, railroad, and chemistry industries and etc. Many models are available according to your different fineness requirements.

The Crushing form of this series Jaw Crusher is driven-squeezing style. Its working principle is: Motor drives belt and belt pulley, makes moving jaw up and down through eccentric shaft. When the moving jaw is up, the angle between lining plate and moving jaw becomes large, and this will push moving jaw plate close to the fixed jaw plate. During this process, the material is crushed and ground, thus the crushing will be done. When the moving jaw is down, the angle between lining plate and moving jaw becomes small, the moving jaw plate will leave the fixed jaw plate on account of the effect of pulling bar and spring, and then the crushed material will be discharged from the lower opening of the crushing room. With the motor continuously rotating and the material periodically crushed and discharged by the crusher, the mass production can be realized.

Technical Parameter of Jaw Crusher:

Specification

Size of Feed Opening
( mm )

Max Feeding Size
( mm )

Adjustable Size of Discharge Opening (mm)

Capacity
(t )

Motor Power ( kw )

Dimension ( mm )

Weight ( t )

PE-150×250

150×250

125

10-40

1-5

5.5

875×758×850

0.81

PE-150×750

150×750

125

10-40

5-16

15

1200×1530×1060

3.8

PE-250×400

250×400

210

20-60

5-20

15

1450×1315×1296

2.8

PE-400×600

400×600

340

40-100

16-65

30

1565×1732×1586

6.5

PE-500×750

500×750

425 50-100

45-100

55

1890×1918×1870

10.1

PE-600×900

600×900

500 65-160 50-120 55-75 2305×1840×2298 15.5

PE-750×1060

750×1060

630 80-140

52-180

110

2450×2472×2840

28

PE-900×1200

900×1200

750

95-165

140-260

110

3335×3182×3025

50

PE-1000×1200

1000×1200

850

195-265

315-342

110

3435×3182×3025

57

PE-1200×1500

1200×1500

1020

150-300

400-800

160

4200×3732×3843

100.9

PEX-250×750 250×750 210 25-60 15-30 22 1667×1545×1020 4.9

PEX-250×1000

250×1000

210

25-60

16-52

30-37

1530×1992×1380

6.5

PEX-250×1200 250×1200 210 25-60 20-60 37 1900×2192×1430 7.7
PEX-300×1300 300×1300 250 25-105 20-90 75 2720×1950×1600 11

Stone Crushing & Sand Making









Sand Making Machine (namely PCL Vertical Shaft Impact Crusher) is of high-power and low-consumption, which is designed depending on several year's hard work and study of mechanical mining equipment. Sand Making Machine absorbed the advanced technology of the same products of Barmac Company of America, now is of the international level. Sand Making Machine plays an important role in crushing minerals into pieces. PCL Vertical shaft Impact Crusher is widely used in all kinds of mineral, cement, corhart, carborundum grain, glass raw material, machine making construction sand, stone stock and all kinds of metallurgy slag, especially carborundum, sintered bauxite, magnesite, and so on materials with features of very hard and anticorrosion. And Sand Making Machine is more productive than other kind of crushers.


Characteristics of Vertical Shaft Impact Crusher (Sand Making Machine)

1. Simple structure and low operating cost;
2. High crushing ratio with low consumption;
3. Function of fine crushing and crude grinding;
4. Slightly influenced by moisture content of material, and the max moisture content is about 8%;
5. More suitable for crushing mid-hardness and high hardness materials;
6. Cubic shape of final products, high density of piling up and low iron pollution;
7. More wearable and easier maintenance;
8. Low working noise (lower than 75 decibel) and light dust pollution.

Technical Data of Sand Making Machine

Model Impeller Speed
(r/min)
Max. Feeding Size
(mm)
Capacity
(t/h)
Power
(Kw)
Overall Dimensions (L×W×H)
(mm)
PCL-600 2000-2600 26 8-50 30×2 2800×1550×2030
PCL-600B 2000-2600 26 8-50 37×2 2800×1550×2030
PCL-750 1500-2500 35 25-55 45×2 3300×1800×2400
PCL-900 1300-1700 35 55-120 55×2 3750×2120×2660
PCL-900B 1000-1450 40 60-150 90×2 3750×2120×2660
PCL-1050 1000-1700 40 100-160 110×2 4480×2450×2906
PCL-1250 950-1200 40 100-200 132×2 4563×2650×3176
PCL-1350 800-1200 60 160-360 200×2 5340×2940×3650

Saturday, October 10, 2009

Double-Stage Vacuum Automation Transformer Oil Purifier / Oil Regeneration




















This machine adopts automatic system which can treat various of unqualified insulation oils including aging transformer oil specially for the power which is above 110KV, mutual inductor oil, switch oil and so on automatically. Also it can inject the insulating oil into the transformers on-line.

Features

1. The device adopts auto-control by central data processing, and processes kinds of variable feedback data immediately, then sets instructions.

2. Advanced infrared liquid-level control system to accomplish fully automatic control.

3. High vacuum: High point-Vacuum=333L / Sr.

5. duplex 3D stereo-evaporation, eliminating the liquid water quickly

6. UK G technology by which the trace water that is show chain, such as dissolved water, can be removed effectively.

Distinctive removing impurities system filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power

7. carbon fiber infrared heating system that can make the oil contains zero sum of ethyne after the treatment

8. especially applied to vacuum oiling and drying for power transmission equipments which are over 110KV

9. the oil of any grades can be treated on line at the working site.

Advantages

1. Operation is simple, safe, reliable and automatically.

2. Dewaters, degases and removes the impurities more quickly, more completely, and makes the oils limiting voltage-withstand value much higher. As the bridge-type vacuum linking system that can purify and also can be an independent vacuum power supply, this machine can treat the electric insulation devices.

ZY series Insulation Oil Purifier/ Oil Recycling/ Oil Purification Machine/ Oil Filtration System

TY series Turbine Oil Purifier/ Oil Treatment Machine/ Oil Filtering Machine/ Oil Recycling

LY series Lubricating Oil Purifier/ Oil Purification System/ Oil Purifying Machine/ Oil Filter

LYE series Engine Oil Purifier/ Oil Recovery/ Oil Filtering Machine/ Oil Restoration System

3. High vacuum:High point-Vacuum=333L / Sr.

Features

Features

1 The purifier is a next-generation vacuum oil filter machine destined for phosphate ester fire-resistant oil system, utilizing dewatering and degassing technologies such as anti-precipitation, aggregation, separation transformation, resolution, vacuum entrapment and flash evaporation, which not only speedily removes the free water in oil but also intensively removes the dissolved water and gas in oil
2 The stage-to-stage dandified filter element made of new composite materials can remove the large amount of impurities in oil and result in a precision filtration
3 Application of new absorptive materials can effectively absorb the jelly substance in oil, and eliminate the acid content in oil, as well as inhibit the production of new acid in the system

Oil Purifier








description

Best Phosphate Ester Fire-Resistant Oil Purifier / Oil Recycling Machine / Oil Regeneration System / Oil Reclaimation Equipment

Model Number:
TYA-I

Saturday, October 3, 2009

Pipe Machine Saw, Suitable for Inside-turning of Pipe Ends


Pipe Machine Saw
Key Specifications/Special Features
LEFON heavy-duty pipe cutting and beveling machine is portable, designed to use in both workshop and on-site. This split frame clamshells is heavy duty, specially intended for heavy wall pipes with high wall-thickness in heavy duty applications. This portable pipe lathes use cold cutting principle that eliminates any heat affected zone. The machine split frame is made from aluminum which is extremely low weight for easy handling and lifting and are versatile in application and can perform many operations. The machine provides a fast metal removal rate and high working speed which presents the economical manufacturing solution
Applications
Cutting off pipes
Simultaneous cutting and beveling
Weld Preparation on the pipe end
Inside-turning of pipe ends
Flange facing, or flange repairing on-site
Features
The split frame clamshells use extremely low eight aluminum boy, easily setup in both on-site and workshop
This pipe cutting machine is easy to use, one operator can mount and dismount the machine on pipe within minutes
This pipe cutting and beveling machine has excellent stability and enhanced gear heat treatment to ensure expanded machine life
Heavy-duty, cutting and beveling simultaneously
Suitable for cut all kind of materials, from cast iron, high strength alloy, to stainless steel
Base plate can be easily installed and uninstalled, for workshop and field application
This portable pipe lathes have several models available, covering OD from 2 to 30" (780mm), wall thickness can reach up to 6" (150mm)
Three power sources available for different application: hydraulic station, pneumatic and electric
Easy to move and powerful hydraulic station
High torque pneumatic motor is from world’s #1 nutrunner manufacturer, Cleco of Cooper Power Tool
Powerful and reliable Electric motor supplied by Metabo

Saw Guide












Key Specifications/Special Features:

Adopts rugged hard facing heat treatment to ensure durability and convenient usage
Customized size accepted
Helps band saw cut straight
Made of stainless steel
Surface along the cutting groove is heat treated up to 60HRC
Prevents accident cutting through saw guide
Usage:
Step 1: secure pipe on pipe stand
Step 2: put saw guide on the working piece
Step 3: fasten the saw guide on pipe
Step 4: use portable band saw to cut the pipe through the valley of saw guide

Tuesday, September 29, 2009

Mechanical technical project support entails:









































































Preparation of project specifications for their field of expertise
Expert support to mechanical equipment engineers and other technical discipline engineers
Liaison with client and authorities for their field of expertise
If required, participation in (pre-)inspection meetings and final acceptance meetings Equipment specialists and mechanical technical specialists play an important role in the quality assurance (QA) and quality control (QC) on our projects. The high Fluor standards on QA/QC are verified through their participation in technical audits. These audits are organized in close cooperation with Fluor’s Quality department and Project management.








What functions do we have within mechanical?Mechanical Originating (Equipment) Engineer:Scope of activities:Specification of mechanical equipment in accordance with client requirements, authority regulations etc. Responsible for the complete cycle of equipment specification, supplier selection, purchase of equipment, supplier drawing review, equipment acceptance and delivery to site, site (erection) support and turn-over. Responsible as originating engineer for quality, cost and schedule.Key responsibilities:
Planning and organizing the work
Writing and reviewing of mechanical specifications
Procurement of mechanical equipment
Management of suppliers (quality, cost, schedule)
Preparing and maintaining schedules
Preparing and maintaining equipment estimates
Cooperate with client, third parties and project disciplines/field




Mechanical Originating (Equipment) Engineer:Scope of activities:Specification of mechanical equipment in accordance with client requirements, authority regulations etc. Responsible for the complete cycle of equipment specification, supplier selection, purchase of equipment, supplier drawing review, equipment acceptance and delivery to site, site (erection) support and turn-over. Responsible as originating engineer for quality, cost and schedule.






Key responsibilities:






Planning and organizing the work
Writing and reviewing of mechanical specifications
Procurement of mechanical equipment
Management of suppliers (quality, cost, schedule)
Preparing and maintaining schedules
Preparing and maintaining equipment estimates
Cooperate with client, third parties and project disciplines/field



Mechanical lead engineer:



Scope of activities:Serve as mechanical lead on assigned projects or project areas. Provide guidance/supervision to mechanical engineers assigned to the project or project area. Delegated responsibility from the mechanical department manager for quality, cost and schedule for the assigned project or project area. Utilize vendor/project data and work with other disciplines as required for the execution of the work. Contribute to the personal development of mechanical engineers assigned to his project or project area.


Mechanical Equipment Specialist / Mechanical Technical Specialist:

Scope of activities:Work from a central location in support of all active projects in the Haarlem office.Have an active contribution to the personal development of mechanical engineers working in his specific functional discipline


Key responsibilities:


Preparation of the project specifications for their field of expertise
Expert support to the mechanical equipment engineers and other technical discipline engineers
Liaison with client and authorities for their field of expertise
Quality Assurance / Quality Control
Maintain network with key clients and suppliers
Capture equipment information (technical, cost) for re-use on our projects
Validating mechanical equipment cost estimates
Transfer of Knowledge (through documentation/training /mentoring) to mechanical engineers
Representing Fluor in national and international committees (HTRI, ASME, API, etc.)

What does mechanical do on our projects?


















The roles & responsibilities of the mechanical engineer on our projects are very diverse and challenging. First of all mechanical is responsible for the handling of all equipment items that we have on our projects like pressure vessels, pumps, heat exchangers, compressors etc. Further, mechanical supports our projects on general technical matters like noise engineering, material selection and corrosion, welding, painting and insulation. This is not only for mentioned equipment items, but also for piping systems, instruments and structural systems.Within the department there are a number of disciplines, each handling their specific equipment items. As you can imagine, handling pressure vessels requires different expertise than handling compressor systems. Within mechanical the following disciplines have been identified:


HVAC
Fired Heaters
Rotating Equipment (pumps, compressors, steam- & gas turbines etc.)
Special process equipment & Packaged Units
Material handling equipment (solids handling)
Static Equipment (pressure vessels, reactors, columns, tanks, etc)
Unfired heat transfer equipment


The mechanical engineer generally handles his equipment items from the beginning of the project up to and including the delivery of the equipment to the construction site. On some occasions he may even be involved in the start-up of the plant.Handling of mechanical equipment items may be described as follows:
(Preliminary) Equipment selection and design calculations based on applicable codes and standards (authorities, client, Fluor).
Preparation of equipment data sheets and specifications.
(Technical) Evaluation of supplier equipment proposals.
Participation in clarification meetings.
Preparation a technical recommendation.
Preparation of purchase order documents.
Management of suppliers (quality, cost, schedule) through review of supplier documents & drawings, progress meetings, participation in (pre-)inspection meetings and final acceptance meetings.
Interface management towards other technical- (process, civil, structural, piping, electrical, instrumentation) and non-technical (project management, procurement, contracts) disciplines.
Cooperation with client, authorities and other third parties.
If required, support field installation, testing and start-up of equipment during the construction phase. As you read from the above, the mechanical function encompasses both technical as well as commercial elements. In the end, it is the responsibility of the mechanical engineer that the right equipment (i.e. meeting all specifications) is delivered to the job site in time and for the agreed price.As you read from the above, the mechanical function encompasses both technical as well as commercial elements. In the end, it is the responsibility of the mechanical engineer that the right equipment (i.e. meeting all specifications) is delivered to the job site in time and for the agreed price.Apart from equipment engineering there is the mechanical technical project support for:
Noise engineering
Thermal design of heat transfer equipment
Material selection and corrosion
Welding and materials
Painting and insulation

Saturday, September 26, 2009

Fire Pump Systems & Skids



Systems

Skids
Pumphouses
Electric Motor Driven
Diesel Engine Driven
Combination
Vertical Turbine
Horizontal Split Case
Vertical In-line

Features
Third Party Listed
Built to NFPA 20
UL Listed / FM Approved Components
Pre-Engineered Packages
Custom CAD Layouts
Pre-Assembled for ease of installation
Over 20 years experience / Expertise in manufacturing and assembly
J-5954Fire Pump System in Building with Tank
Electric Horizontal Split Case Fire Pump (500 GPM @ 100 PSI) packaged system with 4" altitude valve for automatic tank fill, 6" flow meter, single point electrical service connection with prewired power distribution system, alarms and supervisory switches prewired to common junction box, all in a 10'-8" W x 17'-4" L x 9'-6" H metal building with 6" double door, exhaust fan, intake louver, unit heater, interior lights, exterior light with photocell, emergency light, and exterior rotating beacon. Columbian TecTank bolted steel NFPA 22 compliant fire water storage tank.

Monday, September 21, 2009

SA’s first lubricants franchise being set up

Lubricants blender and supplier Blue Chip Lubricants is overhauling its branding and business structure, and this includes expanding through the establishment of a lubricants franchise, the first of its kind in South Africa.
“Blue Chip Lubricants is breaking new ground by being the first in its industry sector to expand through franchising,” says franchising expert Franchising Plus consultant Eric Parker, one of the cofounders of successful fast-food franchise Nandos.
He says that by replicating the franchise business format through owner-operator franchisees throughout the country, Blue Chip Lubricants would be able to gain a significant advantage in its industry sector, while creating small business opportunities for other entrepreneurs.
“By having a premium product, providing exceptional service and exceeding customer expectations through a strict mechanism of duplication and with the commitment of owner-operator franchisees, any business can thrive to become a recognised brand,” he adds.
Blue Chip Lubricants’ expansion plans include gaining a national market share through franchising its brand and tapping into the largely untapped agricultural and retail markets, which would be in addition to its current involvement in the mining, industrial, engineering and automotive markets.
The proposed franchise roll-out would see the company follow a three-tier strategy.
Initially, the company would own its own franchise outlets, allowing the franchisor to keep close tabs on how the business is run and what improvements are needed.
The second tier would involve joint venture outlets, where the co-owned franchises would operate jointly in partnership with franchisees.
The final tier would see the establishment of fully fledged operator-owned franchises in outlying areas, affording entrepreneurs the opportunity to buy into the brand. These franchisors would depend on the blenders for their services and products, reducing transportation costs and delivery times, while increasing the level of service to outlying customers.
The franchise expansion plan was initiated through a pilot operation in Rustenburg, which has performed beyond the company’s expectations, breaking even in only two months.
Blue Chip Lubricants co-owner Gary Marais tells Engineering News that the Rustenburg pilot’s success is attributed to the concentration of mining and related industrial activities in the area. He says that the market holds a lot more potential and so further expansion of the franchise in the region is likely.
In light of the global financial crisis, which has left many companies scrambling to retain capital, it may seem odd timing for the company to launch a large-scale expansion plan. However, Marais explains that this seems to have worked in the company’s favour, in that many companies would rather increase their efforts to maintain their existing vehicles and equipment than replace them, which has translated into increased expenditure on consumables such as lubricants.
The expansion plan calls for 12 franchises to be set up in major metros and big towns, starting with the establishment of four franchises in the first year.
“Once the model has been perfected in South Africa, the potential to master-franchise into the rest of Africa is a very real possibility,” concludes Marais

Power generation company expands product base, diversifies market sector focus



Power generation company Alstom Electrical Machines, a division of the Alstom South Africa Group, has expanded its product offering in an effort to broaden its sector focus, explains Alstom Electrical Machines MD Paul Cuthbert.“In the past, the company only used to supply diesel-powered generators with a running capacity of 2 MVA and up. We were not industry participants below that rating. Many factors influenced our decision to expand our product base. The main factor came about as a result of interactions with our stakeholders and our client base. We saw that there was a need in the market for generator sets with a running capa- city of 10 kVA to 1,5 MVA; these will be supplied across all market segments. We realised that there were not many reputable companies serving that market and we took advantage of the gap,” says Cuthbert. He adds that the company has put more emphasis on industrial and commercial sectors.Cuthbert reports that the second factor that influenced the com- pany’s decision to expand its pro-duct base came off the back of Alstom Electrical Machines’ ability to offer its services to all market segments through either cost-effective standard format imported generator sets, or custom-built, locally assembled specialised generator sets.The standard imported generator solutions that Alstom Electrical Machines offers are sourced in China. “The Chinese sets that we are importing are high end but still remain very cost-effective. They are also of good quality and the components that are installed in the generator sets are all well-known branded products,” says Cuthbert.
Alstom’s Diesel Generation business manager Paul Lepora tells Engineering News that as customers discover the need for specific generation products, there is often a need for those products to have unique features. “People who are purchasing the generators are either businesses or top-end domestic users. They have come to the company and have expressed a need for the generator sets to be customised to their specific needs – this may relate to anything from special sound proofing aspects, to special multiset syncronised applications, both fixed or mobile in nature. We offer the client a complete turnkey solution based on the specific application, including the supply of plant, installation, commissioning and maintenance of the generator.”He adds that locally assembled generator sets can be more expensive than the imported standard format Chinese sets, but that this is often owing to the customised nature of the local products, in addition to the fact that there are no local manufacturers of cost-effective generator engines and alternators.Lepora reports that another key factor that has encouraged the pro-duct range expansion is that the generator and standby power industry have increased in importance as a result of the recent ongoing power outages that have occurred across the country, and the need for clients to align their alternative power systems with reputable soloutions providers.He comments that, because of the low barriers for a basic entry into the industry, there is an increasing number of new competing companies. “The result of this is that there are companies in the industry that are importing or assembling and supplying generator sets of poor quality to end-users and are taking advantage of the fact that the end-user is not fully aware of the technicalities pertaining to the product being purchased,” says Lepora.Nevertheless, Cuthbert points out that these companies do not typically last more than a few years. “There are only really a handful of reputable companies operating that have been in the industry for a significant time period.” He adds that generator sets remain a grudge purchase for most clients, but it is expected that, owing to the change in the Alstom Electrical Machines’ business model, the company should able to offer cost-effective solutions to suit clients’ needs for a lower-price generator set, coupled with a good balance of high quality, reliability and back-up service.Lepora adds that by word of mouth and the company’s reputation in the market, Alstom Electrical Machines has been able to generate a good volume of locally based clients over the last year. He says that the company is currently opening up the nature of its business to be more visible in the market, thereby raising the profile of the company. “The company has experienced exponential and sustainable growth over the last year with the completion of many projects. We hope to expand on that growth and take the business into Africa. Initially we will be focusing on the countries in the Southern African Development Community and, as capacity allows, expand into the wider sub-Saharan Africa region,” says Lepora.Cuthbert reports that the company’s short-, medium-, and longterm goals are seen as a process that is going to be structured towards achieving sustainable growth. “Initially, we want to develop a sustainable alternative power source business that serves a defined market. This is going to be achieved by interacting with clients that have specialised power needs. We would also like to develop a sustainable client base,” concludes Cuthbert.Meanwhile, Alstom Power Systems has been awarded a further three contracts to boost the electricity distribution capacities of the City of Tshwane Metropolitan Municipality’s high-voltage substations to meet rapidly growing demand for power in and around Pretoria.The three additional contracts, awarded in February and March this year and totalling R40-million in value, are for extensions to the existing Njala, Pumulani and Win-gate substations. Added to the contracts awarded previously, involving establishing two new substations and expanding and upgrading two others, the latest contracts bring the total value of substation contracts awarded by Tshwane municipality to the company to over R100-million in the past two years.The extensions to the Njala substation, which is one of Tshwane’s main infeed substations from Eskom, of between 132 kV and 275 kV, will substantially bolster present power supply capacity to a total 750 MW with the addition of a fourth 132 kV, to 250-MVA capacity transformer bay. The contract also includes extending the substation’s existing protection system and the erection of an additional transformer bay.While the Njala substation extensions are scheduled for completion early next year, as they are aimed mainly at ensuring that the electricity supply to the municipality keeps pace with current growth in demand, the extensions to the other two substations are longer-term projects to cater for anticipated future growth. Consequently, the contracts for them are phased for completion towards the end of 2008.Pumulani, an 11-kV to 132-kV sub- station situated north-east of Pretoria and supplying areas that include Pumulani township and expanding commercial and industrial areas in the vicinity of Roodeplaat dam, is to increase in size and capacity by 25% with the addition of two new 35-MVA transformer bays and a bus coupler, as well as new protection equipment and a supervision control and data acquisition link to the Capital Park control centre.The 11-kV to 132-kV Wingate substation, serving the Pretoria suburb of that name and currently compris- ing four bays, is to have nine new bays added to it, with special space-saving Areva disconnecting circuit breakers installed owing to severe space constraints resulting from the extent of infrastructure expansion outstripping servitude constraints.

Sunday, September 6, 2009

Mechanical equivalent of heat

For other uses, see Conservation of energy.

Joule's apparatus for measuring the mechanical equivalent of heat in which the "work" of the falling weight is converted into the "heat" of agitation in the water.
In the history of science, the mechanical equivalent of heat was a concept that had an important part in the development and acceptance of the conservation of energy and the establishment of the science of thermodynamics in the 19th century.
The concept stated that motion and heat are mutually interchangeable and that in every case, a given amount of work would generate the same amount of heat.

History

The idea that heat and work are equivalent was proposed by Julius Robert von Mayer (1842) and independently by James Prescott Joule (1843). Similar work was carried out by Ludwig A. Colding (1840-1843). Central to these developments, however, was Joule's famous 1843 paper, entitled "The Mechanical Equivalent of Heat", in which he published the value A for the amount of work W required to produce a unit of heat Q. Joule contended that motion and heat were mutually interchangeable and that, in every case, a given amount of work would generate the same amount of heat.
Joule experimented on the amount of mechanical work needed to raise the temperature of a pound of water by one degree Fahrenheit and found a consistent value of 772.24 foot pound force (4.1550 J·cal-1).
Though a standardised value of 4.1860 J·cal-1 was established in the early 20th century, in the 1920s, it was ultimately realised that the constant is simply the specific heat of water, a quantity that varies with temperature between the values of 4.17 and 4.22 J·g-1·°C-1.
The change in unit was the result of the demise of the calorie as a unit in physics and chemistry.

Priority

Both Mayer and Joule met with contemporary neglect and resistance owing to the eminence of the caloric theory of heat. Colding's work was little known outside his native Denmark. Hermann Helmholtz probably first became aware of the principle through Joule's work, on which he based his definitive 1847 declaration of the conservation of energy, but by 1862 he had come to credit both Joule and Mayer.
Also in 1847, Joule's presentation at the British Association for the Advancement of Science in Oxford was attended by the precocious and maverick William Thomson, later to become Lord Kelvin. Thomson was intrigued but initially sceptical. Over the next two years, Thomson became increasingly convinced of Joule's theory, finally admitting his conviction in print in 1851, simultaneously crediting Mayer. Thus began a fruitful collaboration between the two men, mainly by correspondence, Joule conducting experiments, Thomson analysing the results and suggesting further experiments. The collaboration lasted from 1852 to 1856. Its published results did much to bring about general acceptance of Joule's work and the kinetic theory in England.
However, in 1848, Mayer had first had sight of Joule's papers and wrote to the French Académie des Sciences to assert priority. His letter was published in the Comptes Rendus and Joule was quick to react. Thomson's close relationship with Joule allowed him to become dragged into the controversy. The pair planned that Joule would admit Mayer's priority for the idea of the mechanical equivalent but to claim that experimental verification rested with Joule. Thomson's associates, co-workers and relatives such as William John Macquorn Rankine, James Thomson, James Clerk Maxwell, and Peter Guthrie Tait joined to champion Joule's cause.
On May 18, 1850, Mayer attempted to commit suicide, possibly in part owing to distress caused by the controversy.
However, in 1862, John Tyndall, in one of his many excursions into popular science and many public disputes with Thomson and his circle, gave a lecture at the Royal Institution entitled On Force[1] in which he credited Mayer with conceiving and measuring the mechanical equivalent of heat. Thomson and Tait were angered, and an undignified public exchange of correspondence took place in the pages of the Philosophical Magazine, and the rather more popular Good Words. Tait even resorted to championing Colding's cause in an attempt to undermine Mayer.
Though Tyndall again pressed Mayer's cause in Heat: A Mode of Motion (1863) with the publication of Sir Henry Enfield Roscoe's Edinburgh Review article Thermo-Dynamics in January 1864, Joule's reputation was sealed while that of Mayer entered a period of obscurity.

Notes


^ The usage of terms such as work, force, energy, power, etc. in the 18th and 19th centuries by scientific workers does not necessarily reflect the standardised modern usage.
By electrical method Joule's constant,
Where,
V is the applied voltageI is the current passedt is the time (in seconds)m1 is the mass of calorimeterm2 is the mass of waterc1 is the specific heat capacity of calorimeter = 0.09 cal / g °Cc2 is the specific heat capacity of water = 1 cal / g °CT1 is the initial temperature of waterT2 is the final temperature of water

Further reading

Sunday, August 30, 2009

Heavy Equipment Mechanic












Provides comprehensive training in the service and repair of diesel and gasoline engines.
Beginners and even more experienced mechanics will find an extensive print curriculum, with some video-based courseware, on how to service and repair both diesel and gasoline engines used in both on-highway trucks and tractors, and off-highway heavy equipment.
They'll learn about maintaining and repairing important driveline components, including clutches, transmissions, axle assemblies, retarders, and fifth wheels, in trucks, tractors, scrapers, graders, and other heavy equipment. Diesel engine courseware focuses on the troubleshooting, servicing, maintaining, and rebuilding of both two- and four-cycle engines manufactured by Cummins, Detroit Diesel, and Mack.
The Heavy Equipment Mechanic print-based curriculum works perfectly as either an apprentice program or as part of one of your organization's skills training programs. Supplement your employees' studies with on-the-job training to help them build the knowledge and expertise they need for a rewarding career. Successful graduates of the Heavy Equipment Mechanic program can:
Explain how a diesel engine operates.
Demonstrate safe working practices when servicing diesel engines.
Discuss diesel engine air intake, exhaust, cooling, and lubricating systems.
Describe operating principles, functions, and maintenance of the various fuel-injection systems.
Discuss troubleshooting and failure analysis techniques and how to handle maintenance procedures.
Explain the procedures for performing in-frame engine overhaul.
Describe the operation, servicing, and maintenance procedures for a diesel engine fuel system.
Discuss how an ignition system works and how to service this system along with other engine electrical systems.
Follow the recommended procedures for performing a diesel engine tune-up.
Explain the operation, servicing, and overhaul of air brake systems.
Outline the procedures for the operation, maintenance, and repair of clutches, propeller shafts, and universal joints.
List the maintenance, troubleshooting, and repair procedures for both manual shift and automatic transmissions.
Describe the troubleshooting, servicing, and maintenance procedures for axle assemblies, steering, suspensions, wheels, tires, and fifth wheels.
Explain the procedures recommended by Detroit Diesel for rebuilding engines.
Explain the procedures recommended by Cummins Engine Company for rebuilding engines.
Discuss hydraulic fundamentals, system components and maintenance.
Explain the operation, servicing, maintenance, and repair of Caterpillar D7, D8, and D9 tractors.

Tuesday, August 25, 2009

Oil Safe© Dispensing Containers


Improve Lubrication PracticesMaintenance Professionals are now taking a proactive approach to the storage, handling and dispensing of all types of oils. Lubricants must be considered as an expensive asset, that must be carefully managed if they are to provide the necessary protection for today’s increasingly complex machinery.

Act EnvironmentallyConsequently, many past practices in the way lubricants are stored, handled and dispensed in the work place need to change to ensure maximum cleanliness. Another aspect of modern industry, is our acute awareness of environmental, health and safety issues.The impact of pollution cannot be underestimated.

Reduce ContaminationAlmost all industrial environments place particular demands on plant, machinery, equipment, lubricants and lubrication techniques. Oil is frequently topped up or replaced on site under the harshest of conditions and where the potential for contamination from dust, dirt and water is the greatest.

Rugged and DurableThe Oil Safe range of products are durable and built to perform in even the most hostile of environments. Made from High Density Polyethylene (HDPE), Oil Safe will provide reliable service with a UV Stabilized structure for long outdoor life and static electricity concerns have been addressed by the use of anti-static additives.

THE OIL SAFE PROFESSIONAL LUBRICATION SYSTEM IS THE LUBRICANT STORAGE SYSTEM THAT MAKES PLANT AND MACHINERY LUBRICATION EASIER, FASTER AND CLEANER.

Monday, August 24, 2009

Personal Protective Equipment
















Personal Protective Equipment (PPE) are unique products as far as the user buying it buys protection encountered at home, work and leisure. Yearly statistics of mortal and major work accidents do impressively explain the importance of protection and prevention: personal health and safety are fundamental rights and people expect and require a high level protection at work, home and at leisure. The European Commission has been active in the pursuit of this ideal initiating a series of directives improving safety and health at work and providing for high quality PPE.
PPE Directive 89/686/EEC covers these products. It defines legal obligations ensuring that PPE on the European market gives the highest level of protection against hazards: the CE marking affixed to PPE signals that! As this is a "New Approach" Directive, manufacturers or their authorised representative in the European Union can comply with the technical requirements either directly, or by means of European Harmonised Standards, the latter providing a presumption of conformity to the essential health and safety requirements. See PPE standardization.
The free movement of goods, the cornerstone of the Single Market, applies for the CE marked PPE. Personal protection, however, has an additional economic dimension. Accidents at work and at home lead to work absences and high cost for the nationality security systems: Personal Protective Equipment is a low cost investment giving a high return.
The Directive details both Essential Health and Safety Requirements (EHSRs) for the PPE and the conformity assessment procedures, which for products protecting against more serious risk may require the intervention of a so-called "Notified Body". Notified Bodies are institutes appointed by the Member States and they have the mission to be at the service of the manufacturer wherever the Directive requests for third party intervention (EC type examination, approval and monitoring of quality assurance systems).
Guidance is provided to assist with its common application which, whilst having no weight in law, have been found very useful: see How to apply the Directive 89/686/EEC and the new PPE Guidelines .
The Directive is influenced by several actors, their interactivity is being visualised in the working structure: this provides a graphical representation as to how the different Committees are related. Contact points, including the delegates of Member States, Candidate Countries and EFTA Countries, as well as the main industrial associations and other useful addresses, are identified.
Links to the latest developments and activities in the international European policy are available here. Mutual Recognition Agreements and other acts might expand the influence of the Directive beyond the European Union territory.

Directive 95/16/EC

The European Parliament and Council Directive 95/16/EC of 29 June 1995 on the approximation of the laws of the Member States relating to lifts establishes European legal requirements for the design, installation and placing on the market of new lifts. It also sets out the conformity assessment procedures to be followed by lift installers to ensure conformity with these requirements. The provisions of the Directive are implemented in the national law of each Member State of the European Union.The Directive covers new lifts permanently installed in buildings and constructions for carrying passengers or passengers and loads. It also applies to certain safety components for lifts listed in Annex IV of the Directive. It does not cover lifts temporarily installed on construction sites, cableways and funicular railways, or lifts installed on machinery or in mineshafts.
Consolidated text of Directive 95/16/EC:
Text of Directive 95/16/EC
Amendment to the Directive (Regulation (EC) No 1882/2003 of the European Parliament and of the Council of 29 September 2003 adapting to Council Decision 1999/468/EC the provisions relating to committees which assist the Commission in the exercise of its implementing powers laid down in instruments subject to the procedure referred to in Article 251 of the EC Treaty - OJEU L 284, 31/10/2003)

Lifts


Lifts provide an essential means of comfortable and safe access to modern buildings. The provision of lifts in new buildings and the installation of lifts in many existing buildings have an increasingly important role to play in an ageing society giving growing priority to the social integration of people with special needs. The harmonised European legislation governing the design, manufacturer and installation of lifts has been fully in force since the 1st of July 1999: it has the double aim of permitting the free circulation of lifts within the internal EU market and ensuring a high level of safety for lift users and maintenance staff. While the provisions of the Lifts Directive 95/16/EC are mainly addressed to lift installers and components manufacturers, they also have important implications for the owners and users of lifts.
Technical specifications providing means of satisfying the Essential Health and Safety Requirements (EHSRs) are available in Harmonized European Standards developed by the European Standardization Organisation, CEN: see Lifts standardization. Application of the harmonised standards is voluntary, but when the references of these standards are published in the Official Journal of the European Union, their application confers a presumption of conformity with the essential health and safety requirements they cover.
The Lifts Directive provides a wide choice of conformity assessment procedures covering the design, manufacture assembly, installation and final inspection of lifts, and the design and manufacture of lift safety components. All the procedures involve recourse to Notified Bodies. In some procedures, the Notified Bodies check the conformity of a model of a lift or safety component. In other procedures, Notified Bodies approve and monitor the quality assurance system of the lift installer or safety component manufacturer who is then able to assess the conformity of his products himself. Installers and manufacturers may address any Notified Body in the EU that is approved for the relevant procedure. The certificates issued by a Notified Body are valid in all EU countries. After completing the appropriate conformity assessment procedure, the lift installer or safety component manufacturer draws up and signs an EC declaration of conformity for the product and affixes the CE conformity marking on it.
See also the Guidance documents available, as well as the contact points and the working structure for the Lifts Directive. The Guide to application of the Lifts Directive 95/16/EC (15 May 2007) is now available.
The safety of existing lifts (that is to say lifts installed before the Lifts Directive came into force) is subject to national regulations. Commission Recommendation 95/216/EC invites Member States to take all necessary action to ensure a satisfactory level of maintenance for existing lifts and to improve the safety of these lifts.A Study on technical assessment of means of preventing the crushing risk on Lifts subject to Directive 95/16/EC is available.

Machinery

The Machinery Directive 98/37/EC provides the regulatory basis for the harmonisation of the essential health and safety requirements for machinery at European Union level. Essentially performing a dual function, the Directive not only promotes the free movement of machinery within the Single Market, but also guarantees a high level of protection to EU workers and citizens. Being a "New Approach" Directive, it promotes harmonisation through a combination of mandatory health and safety requirements and voluntary harmonised standards. Such directives apply only to products which are intended to be placed (or put into service) on the EU market for the first time.
Machinery is described in the Directive as "an assembly of linked parts or components, at least one of which moves, with the appropriate actuators, control and power circuits, etc., joined together for a specific application, in particular for the processing, treatment, moving or packaging of a material". The manufacturer is responsible for verifying whether a particular product falls within the scope of the Machinery Directive.
The Commission services have formulated answers to Frequently Asked Questions relating to the transition from the current Machinery Directive 98/37/EC to the revised Machinery Directive 2006/42/EC.
The easiest route to demonstrate compliance with the Directive is to comply with Harmonised European Standards: see Machinery standardization. When, for Annex IV products, Harmonised Standards are not available or do not cover all essential safety requirements or when a manufacturer considers them inappropriate for his product, he must seek the opinion of an independent third party, a Notified Body. These are appointed by the Member States after having proven that they have the relevant expertise to provide such an opinion. Although a Notified Body has various responsibilities under the Directive, the manufacturer (or authorised representative) always remains responsible for the compliance of the product. See also the Recommendation for Use sheets issued by the Co-ordination of Notified Bodies.
Member States are the prime responsible for implementing this Directive: see Central contact points. Manufacturers have to notify the intention to place certain products on the market and market surveillance authorities communicate with manufacturers when it suspects that products do not comply with the Directive.
Information on the management of the Machinery Directive is available, with an "organisational structure" diagram and the most recent minutes of the Machinery Working Group.
Links to the latest developments and activities in international European policy are available in International.

Tuesday, August 4, 2009

Mechanical Advantage of the Levers


To find the MA of a lever, divide the effort arm length by the resistance arm length.

MA = effort arm length / resistance arm length

Interpret the diagram to answer the questions.
1. What is the length of the resistance arm?
2. What is the length of the effort arm?
3. What is MA of the see saw above?
4. What is the resistance force in the diagram?
5. How much effort force would be needed to overcome the resistance force?
6. Is this a first, second, or third class lever?